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HOW TO FIX CERAMIC WALL AND FLOOR TILES

For many years ceramic tiles have, been popular as a means of covering walls and, to a lesser extent, floors and work surfaces.

They provide a maintenance free, long lasting, and tough decorative surface finish which cannot be matched by any other form of covering.
If they have any drawback it is purely that they are so durable that they cannot be stripped off at will like wallpaper or paint to suit changing decorative tastes.
Although the use of ceramic tiles, and quarry tiles, is on the increase there are still many people who hesitate to tackle a major tiling project believing that it is too complicated so this leaflet is aimed to dispel many of the doubts and worries which exist and to make tiling an easier and more enjoyable task.

CHOOSING TILES FOR WALLS

Ceramic wall tiles are made in an enormous variety of colours, designs and sizes. Nobody can choose the colour and design that suits your taste other than you so you will need to spend some time looking at our displays to find the tiles which appeal most.

Keep an eye open for 'combination' tiles. These are basically tiles with the same background colour with the majority used being plain but with decorated tiles in singles or sets of two or three which are used almost like pictures on a wall being interspaced with the plain tiles. Many of these decorative tiles are hand painted before being glazed and can bring a tiled wall to life.

Look out also for tiles which are a colour match for modern sanitary ware. You'll find these available plain or decorated in some way.

If you plan to tile the floor as well it is important to remember that wall tiles cannot be used on the floor. They are not tough enough.

So choosing colour and design is purely a question of looking at what is available. Wall tile sizes are most commonly 15 x 15cm (6 x 6"), 20 x 20cm (8 x 8"), 20 x 25cm (8 x 10") and 20 x 30cm (8 x 12").

As a general rule, and assuming it suits your colour scheming, aim for large tiles in a large room and small tiles in a small room. This is partly for aesthetic reasons and partly because in a large room tiling can proceed more quickly when large tiles are used.

Once you have chosen your tiles you'll need to work out how many you need to purchase. Probably the easiest method is to measure the height of the wall and calculate how many of your chosen tile size will be needed to fit from floor to ceiling. Count a half or part of a tile as whole one. Do the same for the wall width. Multiply the number required for the height by the number for the width and this will give you the total number for the wall. Repeat the process on the other walls. Make adjustments to allow for doors and windows, and for the inclusion of any decorated tiles.
When you have a final total for the whole room add on a further 10%. There are two reasons for this, the first being that inevitably some breakages will occur, and the second that if, in the future, tiles are damaged you will have replacements available.

You should purchase all your tile requirements at the same time to avoid colour variation which may occur in different batches from the manufacturer. It is also worth 'shuffling' the tiles you purchase to again ensure that colour variations are spread over the entire wall area and are not laid in noticeable blocks.

Note that no claims for colour variations can be considered after the tiles have been fixed.

If the wall tiles you choose do not have built in spacer lugs or are not of the so called universal type with chamfered edges which act as spaces then you should also purchase proper tile spacers. These plastic spacers are of uniform size and are far better than matches at achieving regular spacing between tiles.

FLOOR TILES

Ceramic floor tiles, quarry, terracotta, marble and slate are also available in a variety of styles so again you'll need to look around to find the ones which suit you.

Sizes are generally from 20cm square upwards to 33cm square. Floor tiles are thicker than wall tiles and some can be used indoors or outside. Look out for guidance on the packaging which indicates suitable areas for their use. Some are suitable for use on worktops as well as the floor. These are strong enough to resist harsh wear, impact, heat and cold but marble, for example, would not retain its appearance for long if regularly used as a chopping board!

To work out the number of tiles you need for a floor use the same method described previously for wall tiles, not forgetting to add on 10% for breakages and future repairs. Floor tiles are harder to cut than wall tiles and even the most experienced tiler will break one or two. Ceramic floor tiles can be cut with a Floor Tile Cutters but marble, terracotta, granite and slate are best cut with a 'wet' diamond tipped cutting wheel.

ADHESIVES AND GROUTS

The long term success of your tiling depends to a large extent on the adhesives you use to bond the tiles to the surface behind and you must select the correct adhesive for any particular situation.
For wall tiling work you need either a ready mixed standard wall tile adhesive or a water resistant variety. The standard and less expensive type is suitable for use in basically dry areas. It can cope with the occasional splashing or a little condensation so is generally satisfactory in a well ventilated kitchen or bathroom, even around the bath or basin if the family tends not to saturate the walls.

Where condensation is a problem or in shower areas then a Water Resistant Wall Tile adhesive must be used. Since this is a slightly more expensive adhesive there is no reason why it should not be used in those frequently wet locations and the standard wall tile adhesive used in dryer parts of the same room. You do not have to stick to the same adhesive on all walls. If in doubt always go for the water resistant type.

An All Purpose Tile Adhesive and Grout is designed as a product for both tile bonding and grouting.

For floor tiling work, exterior tiling, and tiling worktops an entirely different adhesive must be used and we offer a choice. Use a Rapid Set Floor Tile Adhesive where an excellent bond and quick setting is needed. The alternative is a Ceramic Floor Tile Adhesive. Supplied in powder form for mixing with water, this cement based adhesive is water resistant when dry and can even be used in swimming pools, which is what many kitchen floors seem to be like when the washing machine goes wrong, or elsewhere when the bath or basin overflows!

All ceramic tile adhesives have full usage instructions on their containers and these instructions should be closely followed.

The spaces between tiles are filled in with a grouting compound. For wall tiles purchase our ready mixed water resistant grout or our powdered water resistant grout which is ready for mixing with water. Where a water resistant tile adhesive has been used you must use a water resistant grout.

For floor tiling the grout again must be a water resistant one specially formulated for flooring use. This is again cement based and available in grey, white or brown, in 5kg or 12.5kg containers. It is simply called Floor Tile Grout.

TILE CARE & MAINTENANCE

Suppliers stock a range of product for cleaning and maintaining your tiles. Details of these are listed here together with an easy to follow table on their uses on specific products.

Cement Grout Film Remover is a concentrated, biodegradable, powerful but safe cleaner. It removes cement film, grout bloom residues from Wickes glazed floor tiles, quarry tiles and natural slate and it will not damage the grout or harm the tiles. This product can also be used to neutralise efflorescence, white salt stains from brick, slabs or terracotta tiles and remove rust and oxide stains from other surfaces such as chrome and stainless steel. DO NOT USE ON MARBLE.

Marble Gloss Finish is a protective self-shining coat that provides a tough but removable finish that helps protect natural stone floors against staining from liquids and scratching and dulling caused by foot traffic. It also deepens the colour and texture and is effective against damage from acidic substances which can attack marble or other calcareous natural stone. Particularly recommended for treating internal polished floor surfaces such as a Marble Tiles or as a gloss seal for Natural Slate.

Satin Tile Polish is a sophist-icated water based sealer which provides a hard wearing protective sheen finish to unglazed tiles, such as Wickes quarry tiles or natural slate. Porous materials, such as slate, or other natural stone or brick must first be treated with Tile & Stone Stain Protector. Satin Tile Polish provides a finish that resists dirt penetration and staining by liquids, ensuring ease of cleaning. The sheen finish enhances natural colours without darkening. It has a non- slippery finish.

Tile & Stone Stain Protector is a solvent based "undercoat" sealer. Dust proofs and reduces the water absorption of porous surfaces such as Wickes marble and natural slate. For interior and exterior use. Helps to protect against staining and deep stubborn marking by forming a matt internal seal that does not contain silicones and allows surfaces to 'breathe'. Enhances colour and makes cleaning considerably easier when applied thinly to a clean, dry surface so that it is fully absorbed. For additional surface protection on porous floor tiles, particularly those in the kitchen or hallway, Satin Tile Polish (slate, quarry tiles etc.) or Marble Gloss Finish (marble tiles) should also be applied.

Tile & Stone Renovator is a highly concentrated powerful cleaner that is biodegradable and environmentally safe. This product will remove old layers of wax and polishes, such as Satin Tile Polish and Marble Gloss Finish. Ingrained dirt that has built up over time, most oil and grease marks and other stubborn stains can also be scrubbed away. The ideal spring cleaner to revive unglazed floor tiles, quarry tiles, natural slate and marble tiles, allowing a new fresh Satin or Gloss coating to be applied.

CALCULATING WALL TILE

PROJECT SHOPPING LIST

REQUIREMENTS

An example of calculating tile requirement follows, given a wall measuring 2.7 metres long by 2.2 metres high; to be tiled using 15cm x 15cm mixed plain and patterned tiles but no borders.

Divide wall height by tile height. 220cm - 15cm = 14.67, say 15. Divide wall length by tile width. 270cm - 15cm = 18 Tiles required: 15 x 18 = 270

Add 10% for breakages = 297 total. 15cm square tiles are usually packed in boxes of 43, so 297 - 43 = 6.9, say 7 boxes. To use a mix of tiles purchase, for example, 5 boxes of plain and 2 patterned. Matching borders if needed are 7.5cm high by 15cm wide and are available usually in packs of 10 or 12. You will further require Wall Tile Adhesive plus grout. Packs have coverage stated on them.

SPECIAL TOOLS REQUIRED

You must have a plumb bob and line, a tile cutter and a tile saw for cutting to fit around door and window surrounds.

BEFORE YOU START

SURFACE PREPARATION

Tiles can be bonded to virtually any surface, including old tiles so long as those surfaces are dry, clean, basically in sound condition and properly prepared.

Wall Preparation

Thoroughly clean the walls to remove all traces of dirt, grease, soapy deposits, etc. Make good major defects like loose plaster. Remove any old wallpaper. If the walls are gloss painted they should be well sanded down to provide a good key for the adhesive. Ensure that old emulsion paint is not peeling away from the walls. If it is then it should be removed to leave a sound secure base for the adhesive.

New plaster should not be tiled over until it is completely dry and this can take up to three months in some instances. Old tiles do not have to be removed. So long as they are still securely attached to the wall they need only be cleaned. Any loose tiles should be stuck back into place.

Make sure the wall is dry. If there is a damp problem this must be cured before any tiling is done.

Absorbent surfaces such as new or bare plaster, timber, ply, blockboard or chipboard must be primed with a PVA Building Adhesive diluted 1 part adhesive to 5 parts water. This priming prevents the moisture in the tile adhesive being absorbed too quickly by the wall, and provides a much better key for the adhesive. Commence tiling only when the primer/sealer is dry.

Floor Preparation

Concrete floors must be clean and dry. There should be a damp proof membrane below the surface to prevent rising damp. Since the floor tile adhesive can be applied as a thin bed or a thick bed, the floor does not have to be perfectly level, although this is preferable.

If the concrete is very uneven or it is damaged use our floor levelling compound to make it level.

Suspended wooden floors can be successfully tiled but you must be sure that they are sufficiently strong to carry the very considerable extra weight of tiles, that they are rigid and that the area below the floorboards is well ventilated.

If the floor is weak and shows any sign of movement you must strengthen it. Use a sheet material such as our exterior grade plywood building up to a minimum 18mm thick covering screwing it into place at no more than 200mm centres. It is absolutely essential that a suspended timber floor is made 100% rigid. Any movement will first cause the grout to break up allowing moisture ingress and, subsequently, the tiles will break or lift. 'Loose' floor coverings such as vinyl sheeting should be completely removed. Any covering like old ceramic tiles must be thoroughly scrubbed clean and all traces of old polish removed.

Bare wood or ply covered floors should be primed with Floor Tile Primer before tiling commences. Usage instructions are on the container.

WORK SEQUENCE

WALL TILING

1. Make a measuring gauge.
2. Determine a starting point for tiling.
3. Commence tiling.
4. Cutting tiles.
5. Grouting.

1. MAKE A MEASURING GAUGE

Start by making yourself a measuring gauge. This is simply a length of 18mm x 44mm PSE timber about 1.8 or 2.4 metres long marked out in exact tile widths including spacers between. You will be able to use this gauge to determine where lines of tiles start and finish and will be able to avoid difficult cutting.

2. DETERMINE A STARTING POINT FOR TILING

Fix a perfectly straight length of timber to the wall horizontally with the top edge just over one tile height above the highest floor or skirting board level. Use a spirit level to check that the batten is truly horizontal. This batten going the full width of the wall will provide the level at which tiling commences and will ensure that tiling lines are straight even though the floor may be uneven. Don't drive the masonry nails fully home. They have to be removed later. See

Use your measuring gauge vertically from the fixed batten to check that at the top of the wall you are not left with a narrow strip to be tiled. Narrow tile strips are difficult to cut. If this situation arises then drop the horizontal fixed batten to leave roughly equal spacing at the top and bottom of the wall for cut tiles.

By measurement find the centre point of the fixed batten (the centre point along the width of the wall). Mark this point on the batten. Use your measuring gauge horizontally along the batten to determine where the last whole tile will be fixed close to the end of the wall. Mark this point on the fixed batten.

Drop a plumb line down the wall so that the string touches the last mark on the horizontal batten. Make several pencil marks on the wall behind the string line then fix another straight batten vertically to the wall along the marks. Check that the batten is truly vertical with a spirit level. Loose lay a few tiles into the corner formed by the battens to check that they sit squarely.

3. TILING

Tiling commences in the corner. Follow the instructions supplied with the adhesive, spreading this over an area of about 1 square metre at a time then comb it out. Place the tiles firmly onto the ribbed adhesive with spacers set in between.

Working sideways and upwards complete the fixing of all whole tiles then leave for about 24 hours to dry.

Remove the battens carefully then cut tiles to fit around the perimeter. Where space is limited the adhesive can be applied to the back of the cut tiles instead of onto the wall.

4. CUTTING WALL TILES

The simplest method of doing this is to mark the glazed tile surface, where it is to be cut, then, with the help of a straight edge, score the surface with the tile cutter to break the glaze.

Place the scored tile over a couple of matchsticks, then press down gently either side to snap the tile.

Pincers, pliers or a tile saw can be used to cut corners or curves out of tiles to fit around projections. Again the surface should be scored before the waste area is nibbled away.

5. GROUTING

When all tiling is complete and has dried for about 24 hours, the spaces between them should be filled with grouting compound.

FINISHING OFF

Joins between tiles and horizontal surfaces such as baths, basins, sinks, worktops etc., should be sealed with our silicone sealant to prevent moisture penetrating behind such fixtures.

FLOOR TILING

Tiling commences in the corner of the room furthest from the door but as with wall tiling you cannot rely upon existing wall corners to be square or walls to be straight so again battening must be used to provide the starting point.

Using a measure and a chalked string line mark the centre line of the room from the door end to the far end. Find and mark the centre of this line.

Loose lay tiles complete with spacers from the centre point alongside the line to the far wall. Fix a straight batten to the floor at 90° to the line of tiles where the edge of the last whole tile is.

Loose lay further tiles towards the corner of the room and fix another batten at 90° to the first alongside the last whole tile. Check that the corner produced is exactly square, and that the positioning of neither line of tiles will result in narrow tiles having to be cut to fill in around the perimeter once the battening has been removed.
Tiling commences on the prepared corner following the instructions on the adhesive container. Any inward opening door will have to be removed and reduced in height to open again over the tiles.

A heavy duty floor tile cutter will be needed to cut ceramic tiles to fit around the perimeter once all whole tiles are laid and the adhesive has set. A hired diamond tipped wet cutter will be needed for terracotta, granite, marble and slate tiles.

Grouting is only done after all tiling is complete.


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email: John and Chrissie - theartsandcraftshome@gmail.com